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Bridges

Post-tensioning makes possible the cost-effective construction of high-quality bridges over a wide range of conditions and span lengths including highway alignment. Bridge structures constructed using post-tensioning have high intrinsic durability and are able to be built quickly with minimal impact on the human and natural environment. Further, structures constructed using post-tensioning also benefit from the method's ability to limit cracking, reduced structural depth, ease of accommodating curved roadway alignment and low maintenance costs. And, these benefits do not come at the expense of aesthetic expression.

Cast-in-place cantilever construction has become the preferred method of building long-span concrete bridges as well as concrete arches with the help of temporary towers and stays. It is a proven cost-effective means of building spans ranging from 200-feet (60 m) to more than 1,000-feet (300 m). It has been used to cross major bodies of water, deep mountain canyons, and densely populated urban areas. Further, post-tensioning can be used effectively to build bridges on alignments that are curved in plan.

Post-tensioned superstructures, which can be built quickly and without touching the land or water below the bridge, are a relatively low impact structural system and optimal solution. For longer spans (commonly up to 300-feet or more), shallower girder depths, and continuously curved superstructures, post-tensioning offers ductility and seismic performance as well as superior aesthetics to today's precast designs. Post-tensioning also provides more flexibility in the layout of span lengths, bent configurations and roadway geometrics than precast I-girders or reinforced concrete box girders.


Advantages of Post-Tensioned Bridge Construction: 

    • The economy of precast prestressed concrete construction is extended to a span range of 100 to 400 feet (30 to 120 m). Longer spans may be economical where use of heavy erection equipment is feasible.
    • Precast segments may be fabricated while the substructure is being built, and rapid erection of the superstructure can be achieved.
    • Higher quality control because of the repetitive industrialized manufacturing techniques, with the inherent potential of achieving high-performance concrete.
    • Minimal interference with Bridge Environment: The need for false work is eliminated and all erection may be accomplished from the top of the completed portions of the bridge. This may be of particular importance for high-level crossings or in cases where it is necessary to minimize interference with the bridge environment.
    • The effects of creep and shrinkage are substantially minimized through the use of precast segments that have matured to full strength.

Bridges Podcast Series

Episode 1: Modern Post-Tensioned Concrete Bridges

Join Tim Christle, Executive Vice President of the Post-Tensioning Institute, as he hosts Bob Sward, Vice President of Structural Technologies, LLC, in this episode of Strength in Concrete. Together, they take an in-depth look at the evolution of post-tensioned concrete bridges over the past 60+ years.

Discover the key benefits and applications of post-tensioned bridges, advancements in design and technology, and how modern methods have significantly enhanced durability, resilience, and sustainability. Bob and Tim also address common myths about the industry and provide insights into emerging technologies shaping the future of post-tensioning. 

Listen Now: YouTube | Spotify | Apple

Additional Resources: Not Applicable

 

 

Episode 2: PT Bridge Specifications and Certifications

In this episode, Tim Christle, Executive Vice President of the Post-Tensioning Institute, interviews Greg Hunsicker, Deputy Director at the Concrete Bridge Engineering Institute at the University of Texas in Austin.

They discuss current post-tensioned concrete bridge specifications, the importance of state DOT adoptionand AASHTO referencing, and the critical role of certification programs in ensuring quality and durability. Greg also highlights the new initiatives at the Concrete Bridge Engineering Institute and the value of hands-on training. Join us for an insightful conversation about the future of concrete bridges.

Listen Now: YouTube | Spotify | Apple

Additional Resources:

  1. M55.1-19: Specification for Grouting of PT Structures

 

 

Episode 3: PT Bridge Tendon Grouting Quality and Durability

In this episode, Tim Christle, Executive Vice President of the Post-Tensioning Institute, interviews Greg Hunsicker, Deputy Director at the Concrete Bridge Engineering Institute at the University of Texas in Austin.

Join Tim Christle, Executive Vice President of the Post-Tensioning Institute, as he welcomes Brian Merrill, Principal at Wiss, Janney, Elstner Associates, Inc., for an in-depth discussion on post-tensioned concrete bridges. Together, they explore key topics such as corrosion protection, grout materials, and grouting procedures. Drawing from Brian's extensive industry expertise—including his work with the Texas Department of Transportation and the PTI M-55 Grouting Committee—the conversation offers valuable insights into the field.

They also examine the evolution of specifications, advancements in technology, and the critical role of workmanship in ensuring the durability and resilience of post-tensioned bridges. This episode is a must-listen for industry professionals seeking expert knowledge and practical takeaways, as it highlights key advancements and advantages in the quality and durability found in post-tensioned concrete bridges.

Listen Now: YouTube | Spotify | Apple

Additional Resources:

  1. M55.1-19: Specification for Grouting of PT Structures
  2. PTI Multistrand and Grouted PT Certification
  3. ASBI Grouting Certification
  4. Kilduff, A.L., Moyer, K.L., McCool, G.E., Ahern, M.E., and Breen, J.E. “Corrosion Resistance Recommendations from Long-Term Exposure Testing of Post-Tensioning Systems (0-4562-5F).” Center for Transportation Research, The University of Texas at Austin, 2013, https://library.ctr.utexas.edu/ctr-publications/0-4562-5f.pdf. 88 pp.
  5. Schokker, A.J., West, J.S., Breen, J.E., and Kreger, M.E. "Research Report 1405-5: Interim Conclusions, Recommendations, and Design Guidelines for Durability of Post-Tensioned Bridge Substructures." Center for Transportation Research, Bureau of Engineering Research, The University of Texas at Austin, 1999, https://library.ctr.utexas.edu/ctr-publications/1405-5.pdf. 48 pp.

 

 

Episode 4: An Engineer's Perspective on PT Bridges

Join Tim Christle, Executive Vice President of the Post-Tensioning Institute, as he welcomes Nick Amico, South Atlantic Major Bridge Lead at HDR, Inc., for an insightfuldiscussion on the world of post-tensioned concrete bridges. In this episode, they delve into Nick's extensive experience in bridge design, focusing on the aesthetic and structural advantages of post-tensioned concrete bridges.

The discussion covers key topics including the advantages of post-tensioning, the remarkable durability and flexibility of concrete, and case studies of notable projects such as the Marc Basnight Bridge. Additionally, the conversation touches on the evolution of post-tensioning technologies, with Nick offering valuable advice for aspiring engineers entering the field.

Listen Now: YouTube | Spotify | Apple

Additional Resources:

  1. PCL Civil Constructors, Inc. (2019).  Marc Basnight Bridge: ASBI Bridge Award of Excellence 2019. American Segmental Bridge Institute.
  2. North Carolina Department of Transportation. (2019).  Marc Basnight Bridge: Oregon Inlet, NC. HDR, Inc.
  3. HDR, Inc. (2025). Post-Tensioning Assessment and Rehabilitation of the I-526 Wando River Bridge. South Carolina Department of Transportation.
  4. Amico, Nick. "Post-Tensioning Inspection and Rehabilitation of the I-526 Wando River Bridge." Presented at the PTI Convention, Virtual, 2021.

 

 

Episode 5: PTI/ASBI Collaboration on PT Concrete Bridges

Join Tim Christle, Executive Vice President of the Post-Tensioning Institute, as he sits down with Gregg Freeby, Executive Director of the American Segmental Bridge Institute (ASBI), for an engaging discussion on post-tensioned concrete bridges.

This episode explores the significant advantages of post-tensioned concrete bridges, the expanding mission of ASBI, and the essential role post-tensioning plays in modern bridge design and construction. Drawing from his extensive experience—from his time with the Texas Department of Transportation to his leadership at ASBI—Gregg offers valuable insights on durability, technological advancements, and the collaborative efforts driving the concrete bridge industry forward.

Listen Now: YouTube | Spotify | Apple

Additional Resources:

  1. American Segmental Bridge Institute (ASBI)
  2. ASBI Certified Grouting Certification Training Program
  3. ASBI Durability Survey of Segmental Concrete Bridges, 5 th Edition, 2022
  4. National Concrete Bridge Council (NCBC)
  5. U.S. Department of Transportation – Federal Highway Administration (DOT)
  6. PTI Certification: Level 1 & 2 Multistrand & Grouted PT Specialist or Inspector
  7. PTI M55.1-19: Specification for Grouting of PT Structures
  8. PTI/ASBI M50.3-19(24): Specification for Multistrand and Grouted Post-Tensioning