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TAB.1-23: Post-Tensioning Manual, seventh edition

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Description

PTI published the first Post-Tensioning Manual in 1972. The Manual, which was initiated by the PCI Post-Tensioning Division prior to organization of PTI, provided the basics of design and construction and provided an over¬view of post-tensioning technology. Five subsequent editions (from 1976 to 2006) were regularly expanded to reflect the growing uses of post-tensioning.

The 7th Edition has been significantly reworked from the 6th Edition. The 21 chapters and 2 appendices found in the 6th Edition have all been either updated, expanded, streamlined, or completely rewritten to align with current codes, standards, references, industry advancements plus design and construction practices. In addition, four new chapters and one new appendix have been added, including:

• Chapter 22, Repair, Rehabilitation and Strengthening of Structures

• Chapter 23, Building Information Modeling

• Chapter 24, Anchorage Zone Design

• Chapter 25, Sustainability

• Appendix C, PTI Barrier Cable Tests

The Post-Tensioning Manual is intended for students, educators, contractors, inspectors, building officials, owners, end users, practicing engineers, and architects. It provides basic guidance and the essential principles for various uses of post-tensioning applications. It is hoped that publication of the extensively rewritten and expanded 7th Edition of the Manual will continue to provide application awareness and contribute to increased understand¬ing, and effective use of the powerful structural, economic, and aesthetic advantages afforded by post-tensioning. The Post-Tensioning Manual continues to serve its readers as a “point of entry” to a broad spectrum of information on the post-tensioning industry. Each specific chapter often points to other PTI publications, which provide the reader a more detailed reference source for that specific subject matter.

 

Table of Contents

Chapter 1: Introduction

1.1 History

1.2 Use

1.3 State-of-the-Art Developments

1.4 Post-Tensioning Institute

1.5 Changes from previous edition

1.6 Summary

1.7 References

Chapter 2: Applications

2.1 Introduction

2.2 Buildings

2.3 Parking Structures

2.4 Bridges

2.4.1 Cast-in-place box girders

2.4.2 Segmental

2.4.3 Cable-stayed bridges

2.4.4 Post-tensioned bridge decks

2.4.5 Precast spliced girders

2.5 Storage Structures

2.6 Grandstands and Stadiums

2.7 Staged Construction and Transfer Girders

2.8 Tension Members

2.9 Rock and Soil Anchors

2.9.1 Retaining walls

2.9.2 Dam tiedowns

2.9.3 Earth stabilization

2.9.4 Excavation stabilization

2.9.5 Resist uplift

2.9.6 Tower tiedowns

2.10 Post-Tensioned Slabs-on-Ground

2.10.1 Residential slab-on-ground foundations

2.10.2 Light industrial foundations

2.10.3 Heavy industrial foundations

2.10.4 Mat foundation

2.10.5 Sport courts

2.10.6 Pavements

2.10.7 Highways

2.10.8 Prestressed, precast pavements

2.11 Masonry structures

2.12 Barrier cables

2.13 Repair, rehabilitation, and strengthening

2.14 References

Chapter 3: Post-Tensioning Systems

3.1 General

3.2 Types of Post-Tensioning Systems

3.2.1 Unbonded PT systems

3.2.2 Multistrand and grouted PTSs

3.2.3 Bar PTSs

3.2.4 External PTS

3.3 Tendon Components

3.3.1 Prestressing steel

3.3.2 Anchorages

3.3.3 PT coating

3.3.4 Duct/sheathing

3.3.5 Grout

3.4 Choice of Post-Tensioning System

3.4.1 Strength of bonded and unbonded systems

3.4.2 Corrosion protection of multistrand and grouted and unbonded tendons

3.4.3 Redundancy and safety of bonded and unbonded tendons

3.5 Post-Tensioning Terminology

3.6 References

Chapter 4: Specifying Post-Tensioning

4.1 Reference Standards

4.1.1 Post-Tensioning Institute

4.1.2 ASTM International

4.1.3 American Concrete Institute (ACI)

4.1.4 American Association of State Highway and Transportation Officials (AASHTO)

4.2 Post-Tensioning Materials

4.2.1 Prestressing steel

4.2.2 Properties of prestressing steel

4.2.3 Packaging of strand

4.2.4 Anchorages and bearing plates

4.3 Specifying Unbonded Single-Strand Tendons

4.3.1 General

4.3.2 Aggressive environment/encapsulation

4.3.3 Fabrication

4.3.4 Construction

4.4 Specifying Multistrand and Bar Tendons

4.4.1 General

4.4.2 Multistrand and bar anchorages

4.4.3 Storage and handling

4.4.4 Identification

4.4.5 Ducts

4.4.6 Grouting

4.4.7 Tensioning requirements

4.5 Specifying Barrier Cable

4.5.1 General

4.6 Specifying Prestressed Rock and Soil Anchors

4.6.1 General

4.7 Specifying Stay Cables for Cable-Stayed Bridges

4.7.1 General

4.8 References

Chapter 5: Analysis and Design Fundamentals

5.1 Basics of Post-Tensioned Concrete

5.1.1 Introduction

5.1.2 The difference between analysis and design

5.2 Flexural Analysis

5.2.1 Free-body diagrams

5.2.2 The equivalent load free-body diagram

5.2.3 The combined free-body diagram

5.3 Flexural Design

5.3.1 Building codes

5.3.2 Transfer of prestress force

5.3.3 Service loading

5.3.4 Nominal strength

5.4 Shear

5.4.1 Shear in one-way slabs

5.4.2 Shear in beams

5.4.3 Shear in two-way slabs

5.5 Variable Prestress Force

5.6 Prestress Losses

5.7 References

5.8 Notation

Chapter 6: Detailing and Construction Procedures for Buildings

6.1 General

6.2 Design Issues

6.2.1 Information on structural drawings

6.2.2 Floor shortening and restraint cracking

6.2.3 Measures to mitigate restraint cracking

6.3 Construction Issues

6.3.1 Tendon layout

6.3.2 Detailing of anchorage zones

6.3.3 Construction joints

6.4 General Notes/Standard Details

6.4.1 General notes

6.4.2 Standard details

6.5 Construction Procedures

6.5.1 Document flow

6.5.2 Formwork

6.5.3 Tendon placing

6.5.4 Concrete placement

6.5.5 Stressing operations

6.5.6 Form removal and reshoring

6.5.7 Tendon finishing/protection of end anchorages

6.6 Special Issues

6.6.1 Lift-off procedures

6.6.2 De-tensioning tendons

6.6.3 Splicing tendons

6.6.4 Future slab penetrations and openings

6.7 References

Chapter 7: Design Examples

7.1 Introduction

7.2 Parking Structure One-Way Slab

7.2.1 Given information

7.2.2 Calculations

7.3 Parking Structure Beam

7.3.1 Given information

7.3.2 Calculations

7.4 Two-Way PT Slab Design Example

7.4.1 Given information

7.4.2 Design of interior column line

7.5 Analysis of Two-Span T-Beam

7.5.1 Given information

7.5.2 Cross-sectional properties

7.5.3 Equivalent load and reactions on tendon free body diagram (FBD)

7.5.4 Replace tendon with equivalent loads

7.5.5 Place tendon back into beam

7.5.6 Maximum flexural tensile stress at bottom of beam

7.6 Additional Design Considerations

7.7 References

7.8 Notation

Chapter 8: Seismic Design of Post-Tensioned Concrete Structures

8.1 Introduction

8.2 Diaphragm design

8.3 Diaphragm design example

8.3.1 Grid 1 – Diaphragm design using accepted concrete principles

8.3.2 Determine usable precompression in diaphragm

8.3.3 Calculate diaphragm shear capacity

8.3.4 Calculate diaphragm moment capacity

8.4 Seismic Performance of Unbonded Post-Tensioned Wall and Frame Systems

8.4.1 Wall systems

8.4.2 Frame systems

8.5 References

Chapter 9: Post-Tensioned Concrete Floors

9.1 Floor Framing Systems

9.1.1 Transfer slabs and beams

9.1.2 Penetrations and openings

9.1.3 Other applications

9.2 Planning And Design Of Post-Tensioned Floor Systems

9.2.1 Types of floor systems

9.3 References

Chapter 10: Post-Tensioned Parking Structures

10.1 Introduction

10.2 Applications of Post-Tensioning in Parking Structures

10.2.1 Freestanding parking structures

10.2.2 Parking facilities as part of mixed-use buildings

10.2.3 Barrier cable

10.3 Economics of Parking Structures

10.4 Additional Design Requirements for Post-Tensioned Parking Structures

10.4.1 Design loadings

10.4.2 Material properties

10.4.3 Cover requirements for reinforcement

10.4.4 Minimum average compression limits

10.4.5 Allowable stresses

10.4.6 Drainage

10.4.7 Floor surface treatments

10.5 Adaptive Reuse of Buildings

10.6 References

Chapter 11: Post-Tensioned Slabs-on-Ground

11.1 Introduction

11.1.1 Advantages of PT slabs-on-ground

11.1.2 Foundations for residential and light commercial construction

11.2 Development of Slab-on-Ground Foundations

11.2.1 Prior to 1960

11.2.2 1960s

11.2.3 1967

11.2.4 1968 BRAB (Building Research Advisory Board)

11.2.5 1970s

11.2.6 1980s

11.2.7 1990s

11.2.8 2000s

11.2.9 2012

11.2.10 2019

11.3 Overview of Design Process

11.3.1 BRAB slab design types

11.3.2 PTI slab design types

11.4 Soil Characteristics

11.4.1 Stable soil sites (SSS) design summary

11.4.2 Expansive soil sites (ESS)

11.4.3 Compressible soil sites (CSS)

11.5 PTI Foundation Types (Based on Soil Conditions)

11.5.1 PTI–1 Lightly reinforced on stable soils

11.5.2 PTI–2 Reinforced and stiffened slabs on expansive soils and PTI–3 uniform thickness slabs

on expansive soils

11.5.3 PTI–4 Reinforced and stiffened ribbed slabs and UTFs on compressible soils

11.5.4 PTI–5 Structural slab not directly supported on ground

11.6 References

Chapter 12: Bridges

12.1 Introduction

12.2 Benefits of Post-Tensioning in Bridge Design and Construction

12.2.1 Span lengths

12.2.2 Alignment

12.2.3 Durability

12.2.4 Minimal impact on human and natural environment

12.2.5 Aesthetic expression

12.3 Historical Overview

12.4 Design Concepts—General

12.4.1 Introduction

12.4.2 Elements of design concepts

12.4.3 Economy

12.5 Design Concepts—Girder Bridges

12.5.1 Longitudinal structural system

12.5.2 Cross sections: general considerations

12.5.3 Cross sections: single-cell box

12.5.4 Cross sections: other types

12.5.5 Methods of construction: cast-in-place on falsework

12.5.6 Methods of construction: cast-in-place cantilever construction

12.5.7 Methods of construction: precast segmental cantilever construction

12.5.8 Methods of construction: precast segmental span-by-span construction

12.5.9 Methods of construction: incremental launching

12.6 Design Concepts—Slab Bridges

12.6.1 Longitudinal structural system

12.6.2 Cross sections

12.6.3 Tendon layout and details

12.7 Design Concepts—Frame Bridges

12.7.1 Longitudinal structural system

12.7.2 Cross sections

12.7.3 Tendon layouts and details

12.8 Design Concepts—Arch Bridges

12.8.1 Longitudinal structural system

12.8.2 Cross sections

12.8.3 Methods of construction

12.8.4 Tendon layouts and details

12.9 Design Concepts—Other Types of Bridges

12.10 Special Applications of Post-Tensioning in Bridges

12.10.1 Precast concrete segmental bridge piers

12.10.2 Precast concrete deck panels

12.11 The Future

12.12 References

Chapter 13: Stay Cables

13.1 Introduction

13.2 Design and Construction of Stay Cables

13.2.1 Design elements and responsibility

13.2.2 Construction engineering for cable-stayed structures

13.3 Stay-Cable Design

13.3.1 Design methodology

13.3.2 Stay-cable forces

13.3.3 Stay-cable vibrations

13.4 Materials for Stay Cables

13.4.1 Stay-cable materials

13.4.2 Stay-cable pipe

13.4.3 Stay-cable anchorages

13.4.4 Stay-cable corrosion protection

13.5 Stay Installation

13.5.1 Installation of wire stays

13.5.2 Installation of strand stays

13.6 Stressing of Stay Cables

13.6.1 General information on stay-cable stressing

13.6.2 Stressing of wire stay cables

13.6.3 Stressing of strand stay cables

13.7 References

13.8 Notation

Chapter 14: Storage Structures

14.1 Introduction

14.2 Advantages

14.3 Applications

14.3.1 Liquid storage tanks

14.3.2 Wastewater treatment tanks

14.3.3 Low-temperature liquefied gas tanks

14.3.4 Solid storage (silos)

14.3.5 Nuclear reactor containment structures

14.3.6 Water towers

14.4 Shapes of Storage Structures

14.4.1 Circular tanks

14.4.2 Rectangular tanks with roofs

14.4.3 Open-top rectangular tanks

14.5 Analysis and Design

14.5.1 Design concepts for circular tanks

14.5.2 Bonded versus unbonded

14.5.3 Wall design

14.5.4 Foundations and floors

14.5.5 Roofs

14.6 Construction – Key Details and Practices

14.6.1 Base joint

14.6.2 Wall/roof joints

14.7 Applicable Standards

14.7.1 American Water Works Association

14.7.2 American Concrete Institute

14.8 Summary

14.9 References

Chapter 15: Rock and Soil Anchors

15.1 Introduction

15.1.1 Description – what is a prestressed rock or soil anchor?

15.1.2 History

15.1.3 Advantages and benefits

15.2 Applications

15.2.1 Permanent retaining walls

15.2.2 Temporary retaining walls

15.2.3 Resist hydrostatic uplift

15.2.4 Resist unbalanced lateral pressures

15.2.5 Wall and structure stabilization

15.2.6 Waterfront walls

15.2.7 Landslide stabilization

15.2.8 Tower tiedowns

15.2.9 Dam anchors

15.3 Components of Rock and Soil Anchors

15.3.1 Prestressing steel

15.3.2 Anchorages

15.3.3 Centralizers and spacers

15.3.4 Corrosion protection

15.3.5 Bond breakers

15.3.6 Grout

15.4 Corrosion Protection

15.5 Anchor Design

15.5.1 Feasibility of anchors and site evaluation

15.5.2 Level of corrosion protection

15.5.3 Details of free stressing length

15.5.4 Design load and safety factors

15.5.5 Bond length

15.5.6 Free stressing length

15.5.7 Anchorage design

15.5.8 Grout mixture

15.6 Construction

15.6.1 Fabrication

15.6.2 Drilling

15.6.3 Tendon insertion

15.6.4 Grouting

15.6.5 Installation of anchorage

15.7 Stressing, Load Testing, and Acceptance

15.7.1 Stressing

15.7.2 Testing

15.7.3 Acceptance criteria

15.8 Summary

15.9 References

Chapter 16: Design of Prestressed Barrier Cable Systems

16.1 Introduction

16.2 Building Code Requirements

16.2.1 Pedestrian protection

16.2.2 Automobile restraint

16.3 Design Considerations

16.3.1 Prestressing to eliminate cable sag

16.3.2 Limiting deflection

16.3.3 Recommendations for design

16.3.4 Barrier cable system anchorage components

16.3.5 Column design and other structural elements

16.4 Short-Span Conditions

16.5 Calculation of Jacking Force

16.6 Durability and Corrosion Protection

16.7 Design Examples

16.7.1 Meeting pedestrian requirements

16.7.2 Number of cables resisting impact

16.7.3 Example 1

16.7.4 Example 2

16.7.5 Example 3

16.7.6 Example 4

16.8 References

Chapter 17: Prestressed Concrete under Dynamic Loads and Fatigue

17.1 Introduction

17.1.1 General

17.1.2 Fatigue of unbonded and bonded tendons

17.1.3 One-time dynamic load conditions

17.2 Dynamic loads

17.2.1 Types of dynamic loads

17.2.2 Strength design—related dynamic loads

17.2.3 Serviceability design-related dynamic loads

17.2.4 Minimum fundamental frequency for post-tensioned floors

17.3 Dynamic Response

17.3.1 Basics of dynamic structural response

17.3.2 Dynamic load directly applied to structure

17.3.3 Structure responding to ground motion

17.3.4 Response spectra

17.3.5 Seismic resistance of unbonded post-tensioned structures

17.4 Fatigue of Prestressed Concrete Materials

17.4.1 Introduction

17.4.2 Definitions

17.4.3 Wöhler diagram

17.4.4 Goodman and Smith diagrams

17.4.5 Concrete fatigue

17.4.6 Fatigue of prestressing steel

17.4.7 Fatigue of tendon anchorage hardware

17.4.8 Fatigue of tendons

17.5 Fatigue of Prestressed Concrete Members

17.5.1 Introduction

17.5.2 Concrete tensile stresses

17.5.3 Supplementary reinforcement

17.5.4 Tendon fatigue at crack locations

17.5.5 Fatigue failure of prestressed structures

17.5.6 Class U and Class C or T prestressed members

17.6 Summary

17.7 References

17.8 Notation

Chapter 18: Fire Resistance

18.1 Scope

18.2 General

18.2.1 Need for fire resistance

18.2.2 Effect of high temperatures on concrete and steel properties

18.2.3 Behavior of concrete structures in fires

18.3 Code Provisions

18.3.1 Standard fire tests of building construction and materials

18.3.2 Tabulated data

18.3.3 Calculation procedures

18.4 Rational Design Procedures

18.4.1 General

18.4.2 Numerical procedure for evaluating fire resistance

18.4.3 Application for PT structures

18.5 Additional Information

18.6 Post-Fire Investigations

18.7 References

Chapter 19: Durability

19.1 Introduction

19.2 Durability in Buildings

19.2.1 General considerations

19.2.2 Past performance

19.2.3 Design considerations

19.3 Durability in Parking Structures

19.3.1 General considerations

19.3.2 Design considerations

19.4 Durability in Bridges

19.4.1 General considerations

19.4.2 Past performance

19.4.3 Design considerations

19.5 Unbonded Tendons

19.5.1 Background and types of unbonded tendons

19.5.2 Potential problem areas

19.5.3 Anchorage protection

19.5.4 Sheathing

19.5.5 Post-tensioning coating

19.6 Grouted Tendons

19.6.1 Background and types of grouted tendons

19.6.2 Potential problem areas

19.6.3 Anchorage protection

19.6.4 Duct

19.6.5 Grout

19.6.6 Temporary corrosion protection

19.7 Summary

19.8 References

Chapter 20: Inspection

20.1 Introduction

20.2 Construction Inspection

20.2.1 Tendon installation

20.2.2 Concrete placement

20.2.3 Stressing

20.2.4 Grouting

20.2.5 Finishing

20.2.6 Special inspection requirements for encapsulated systems

20.3 Post-construction Inspection

20.4 References

Chapter 21: Post-Tensioning Institute Certification Programs

21.1 Introduction

21.2 Certification of Plants Producing Unbonded Single-Strand Tendons

21.2.1 Scope and applicability

21.2.2 Program overview

21.2.3 Verification of compliance

21.2.4 Applicable codes and standards

21.2.5 Sample specification

21.3 Training and Certification of Field Personnel

21.3.1 Training and certification of field personnel for unbonded post-tensioning

21.3.2 Training and certification of field personnel for multistrand and grouted post-tensioning

21.4 Summary

21.5 References

Chapter 22: Repair, Rehabilitation, and Strengthening of Structures

22.1 Introduction

22.2 Evaluation

22.2.1 Evaluation process

22.2.2 Field investigation/nondestructive evaluation

22.2.3 Exploratory evaluation

22.2.4 Materials testing

22.2.5 Structural analysis

22.2.6 Evaluation report

22.3 Repair

22.3.1 Introduction

22.3.2 Plans and specifications

22.3.3 Safety

22.3.4 Concrete removal

22.3.5 Repair of tendons

22.3.6 Concrete placement

22.3.7 Concrete protection

22.3.8 Maintenance

22.4 Standards and Reports

22.4.1 American Association of State Highway and Transportation Officials

22.4.2 American Concrete Institute

22.4.3 ASTM International

22.4.4 International Concrete Repair Institute

22.4.5 Post-Tensioning Institute

22.4.6 Precast/Prestressed Concrete Institute

22.5 References

Chapter 23: Building Information Modeling

23.1 Introduction

23.2 Advantages

23.2.1 Increased Productivity and Efficiency

23.2.2 Real-Time Collaboration and Visualization

23.3 Design Applications

23.4 Construction Applications

23.5 Laser Scans

23.6 Summary

23.7 References

Chapter 24: Anchorage Zone Design

24.1 General Information on Tendon Anchorage

24.1.1 Introduction

24.1.2 Stresses and forces in anchorage zone

24.1.3 Anchorage zone design objectives

24.2 Tendon Anchorage Specifications

24.2.1 Introduction

24.2.2 PTI post-tensioning system acceptance standards

24.2.3 AASHTO LRFD Bridge Design and AASHTO LRFD Bridge Construction Specifications

24.2.4 ACI 318 Building Code

24.3 Bearing Plates

24.3.1 Introduction

24.3.2 Basic bearing plates

24.3.3 Special bearing plates

24.4 Local Anchorage Zone

24.4.1 Introduction

24.4.2 Responsibilities for local anchorage zone

24.4.3 Dimensions of the local anchorage zone

24.4.4 Local zone reinforcement

24.5 General Anchorage Zone

24.5.1 Definition and dimensions of general zone

24.5.2 Responsibility for general zone design

24.5.3 General zone design considerations

24.5.4 Linear-elastic analysis

24.5.5 Force path methods

24.5.6 Use of simplified equations

24.5.7 Special cases

24.5.8 General zone reinforcement detailing

24.6 Anchorage zone design examples

24.6.1 Basic bearing plate

24.6.2 Single-strand unbonded tendons in a thin slab

24.6.3 Single-strand unbonded tendons in a wide, shallow beam

24.6.4 Cantilever beam with multiple single-strand tendons

24.6.5 Precast beam with multi-strand tendon

24.6.6 Box girder bridge with internal tendons

24.6.7 Cantilever bent with loop tendons

24.7 References

Chapter 25: Sustainability

25.1 Introduction

25.2 Structural Behavior of Post-Tensioned Concrete

25.2.1 Precompression

25.2.2 Prestressing steel and tendon profiles

25.2.3 Continuity

25.2.4 Reduction of joints

25.2.5 Improved stiffness

25.2.6 Applicability

25.2.7 Dimensioning

25.3 Sustainability Benefits

25.3.1 Service life

25.3.2 Heating and cooling energy savings

25.3.3 Indoor quality

25.3.4 Aesthetics and finishes

25.3.5 Adaptability

25.3.6 Repair and strengthening

25.3.7 Material efficiency

25.4 Contribution in Context of Life-Cycle Assessment

25.4.1 LCA, PCR, and EPDs

25.4.2 Concrete and reinforcing steel EPDs

25.4.3 Structural frame impact

25.4.4 Post-tensioning contribution

25.5 Post-Tensioning Examples

25.5.1 Scope of examples presented

25.5.2 Example 1—RC flat slab to PT flat slab

25.5.3 Example 2—RC slab with beams to PT flat slab

25.6 Summary

25.7 References

Appendix A: Design Aids

A.1 Friction losses

A.2 Derivation of formulas for calculating effects of anchor set

Appendix B: Conversion Factors

Appendix C: PTI Barrier Cable Tests

C.1 Test Description, Objectives, and Observations

General

Objectives

Test description

Observations

C.2 Comparison of Test Results with Equivalent Static Load (IBC) and Energy Methods

C.3 Comparison of Final Strand Tension for Various Design Approaches

C.4 References

Index

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